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Stokes vacuum coaters are used to deliver a vapor stream primarily metallic vapors) to a group of substrate work pieces. On contact the vaporized material condenses to a solid, forming a thin vacuum coating on the substrate. The system is composed of four major subsystems:
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The Pumping System: Develops the proper vacuum level
The Chamber System: Houses the substrate holders and is where the "work" takes place
The Work Holding System: Is the carriage assembly; it holds the substrates arranged on a number of work reels
The Firing System: Consists of the electrical package for temperature development, the source holders and the coating sources
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Tri-Coat Systems |
Stokes offers multi-step processes for applications such as automotive headlamps and ceiling louvers. Typical steps include: glow discharge cleaning, aluminum deposition, plasma polymerization, and silicon monoxide coating.
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Continuous and Dedicated Systems |
In addition to batch coaters, Stokes also offers continuous in-line systems and small, quick-cycling dedicated units. |
EMI Shielding |
Provides extra-heavy aluminum non-reflective coating (varuious thicknesses) for plastic cellular phone cases, computer components, and other products emitting high frequencies. The Stokes design is based on a continuous wire-feed system. |
Standard Features |
Operation and Maintenance |
System Pump Down - The large diffusion pump system provides operating pressures at well below 0.1 micron of mercury. Based upon a clean, dry, empty chamber, the Stokes system will pump down to 0.1 micron in approximately 5-1/2 to 6 minutes. High speed pumping in this range permits firing without pressure rise due to outgassing.
Cycle Time - The Stokes Coater provides dependable, consistent cycles, ranging from 8 to 30 minutes under actual production conditions.
Auto Pump-Down Auto Fire - A combination of vacuum-actuated, automatic, and manual firing control permits duplication of firing techniques, cycle after cycle, in the automatic mode, while still providing manual override for operator-controlled firing. The chamber Is automatically pumped down to the firing pressure by simply actuating one switch. The operator can then either fire manually or automatically with a timed firing sequence, depending upon his own techniques.
Control Panel Maintenance - The newly designed, fully digital SVC control panel has no exposed electrical contacts. A full opening access door is provided for ease of maintenance. |
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Decorative Applications |
Functional Applications |
Automotive interiors Trophies
Residential lighting fixtures Toys
Commercial light louvers |
Automotive lighting reflectors Glass/plastic mirrors RFI/EMI shields Ceiling reflect |
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